Earth Bondhon
Creators
Md Jony Islam Author
Md Jony Islam
CalculatorToolsProjectExpert
Reviewers
Małgorzata Koperska, MD Steven Wooding
Last updated: October 20, 2025

Thread Stress & Strength Calculator | Bolt Load & Shear Tool

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Thread Stress and Strength Calculator

Calculate tensile, shear, and bearing stress of threads. Determine bolt strength, safety factor, and allowable load. Step-by-step formulas included.

thread stress calculator

This Thread Stress and Strength Calculator is used to calculate tensile, shear, and bearing stresses of bolts, screws, and studs. Add the n enter diameter, pitch, load, and material strength, and calculate the allowable load and factor of safety. Safe threaded connections are guaranteed by step-by-step calculations.

thread stress Tool Formula:

Tensile Stress Area (At):

\[ A_{t} = (\pi / 4) \times (D - 0.9382 \times P)^{2} \]

(where D = nominal diameter, P = thread pitch)

Tensile Strength (Ft):

\[ F_{t} = A_{t} \times S_{t} \]

(where At = tensile stress area, St = tensile strength)

Shear Strength (Fs):

\[ F_{s} = 0.577 \times A_{t} \times S_{s} \]

(where Ss = shear strength)

The Thread Stress and Strength Calculator is useful in engineering, studying, and design when analyzing the safety and strength of threaded fasteners, including bolts, screws, and studs. Tensile, shear, and bearing stresses occur in threads with respect to the applied axial load, torque, and thread geometry.

The user can key in bolt diameter, pitch, tensile load, material strength, and thread engagement length. The tensile stress, shear stress, bearing stress, allowable load, and factor of safety have been calculated. The formulas on how to compute axial tension, shear,r, and thread strength are presented in steps so that it becomes easy to tailor the design of fasteners to achieve safety and reliability.

SI units are acceptable: N, kN, mm, MPa. The tool will be perfect in the field of mechanical engineers, design engineers, students, and educators dealing with machinery, structural joints, automobile assemblies, and pressure vessels to design threaded connections correctly and safely.

⚡ Work & Installation Input to Output:

Input:

  • Bolt diameter (d)
  • Thread pitch (p)
  • Axial load (F)
  • Material tensile strength (σt)
  • Material shear strength (τ)
  • Thread engagement length (L)
  • Units: N, kN, mm, MPa

Processing:

  • Compute tensile stress: σ = F / At, where At = tensile stress area
  • Compute shear stress: τ = F / As, based on threaded section
  • Compute bearing stress: σb = F / (d × L)
  • Compute factor of safety: FOS = allowable stress / applied stress
  • Validate thread compatibility and material limits

Output:

  • Tensile stress (σ)
  • Shear stress (τ)
  • Bearing stress (σb)
  • Factor of safety (FOS)
  • Allowable load
  • Step-by-step formulas and calculations

Testing and Final Adjustments

Test common scenarios:

  • M12 bolt, pitch 1.75 mm, axial load F = 10 kN, material σt = 400 MPa → compute tensile, shear, bearing stresses and FOS
  • Edge cases: fine vs coarse threads, high axial loads
  • Units validation: N ↔ kN, mm for diameter and engagement length
  • Step-by-step clarity for students and engineers
  • Mobile/desktop UX: numeric keypad, labels, error messages
  • Include standard ISO bolt tables for thread diameters, tensile areas, and pitches
  • SEO metadata: "Thread Stress Calculator," "Bolt Strength Calculator," "Tensile Stress," "Shear Stress," schema markup

Frequently Asked Questions - Thread Stress and Strength Calculator:

What is thread stress?

Thread stress is the stress experienced by the threaded portion of a bolt, screw, or stud under load.

How do I calculate tensile stress in a bolt?

Tensile stress σ = F / At, where F is axial load and At is tensile stress area of the thread.

How do I calculate shear stress?

Shear stress τ = F / As, where As is the shear area of the threaded section.

What is bearing stress?

Bearing stress σb = F / (d × L), where d is bolt diameter and L is thread engagement length.

How do I calculate factor of safety for a bolt?

FOS = allowable stress / applied stress, for tensile, shear, or bearing stress.

Which units are supported?

Forces in N or kN, dimensions in mm, stresses in MPa.

Can this calculator handle different thread pitches?

Yes, it supports coarse, fine, and metric thread pitches.

Who should use this calculator?

Mechanical engineers, design engineers, students, and educators designing threaded connections.

Why is thread stress important?

Thread stress ensures bolts and screws are safe under applied loads, preventing failure.

Does it show step-by-step calculations?

Yes, all formulas and intermediate steps are displayed for clarity and verification.

Md Jony Islam

Md Jony Islam

CalculatorToolsProject

Founder of Earthbondhon.com

a free online tools website designed to make everyday and engineering-related calculations easier for students, professionals, and hobbyists. The site offers a wide range of basic calculators across key categories, including Electrical Calculators, Electronic Calculators, and Time & Date Calculators.