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Md Jony Islam Author
Md Jony Islam
CalculatorToolsProjectExpert
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Małgorzata Koperska, MD Steven Wooding
Last updated: September 27, 2025

3 Phase Panel Board Wiring Diagram with Protection and Load Guide

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3 Phase TP MCCB 100A

3 Phase TP MCCB 100A

Triple Pole Molded Case Circuit Breaker rated at 100 Amps

3 Phase TP MCCB 30A

3 Phase TP MCCB 30A

Triple Pole Molded Case Circuit Breaker rated at 30 Amps

3-Phase Voltage & Ammeter Meter

3-Phase Voltage & Ammeter Meter

Combined instrument to measure voltage and current in 3-phase systems

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3 phase panel board wiring diagram Board Wiring

Learn 3-phase panel board wiring with circuit breakers, protective relays, busbar, and load connections for safe and efficient electrical distribution.

3 phase distribution board:

A 3-phase panel board wiring diagram is used to show how supply lines, breakers, busbars, and protective relays are to be connected. It is used to guarantee safety in the distribution of power and shield against faults in the industrial and commercial electrical systems.

overcurrent relay connection:

The 3-phase panel board wiring diagram demonstrates how to connect the LT/HT supply and busbars, MCB/MCCB, protective relays, and load circuits in an industrial or commercial installation. The supply coming in 3-phase is then directed through a main breaker and is supplied to several outgoing circuits using busbars. Overcurrent relays, earth fault relays, and overload relays are some of the protection devices used to guard the system against faults. A proper earthing, balanced load connections, and proper phase sequence provide a stable voltage that will not cause equipment damage. The graph depicts optional power factor correction PFC connections to the panels as well. Wiring is customarily color-coded (in phases, R-Y-B, in neutral black, in earth green/yellow) and can be standard electrical code. It is important to label and test each outgoing feeder properly to operate safely. The system is very popular in factories, offices and large buildings.

⚡ Work & Installation (Input → Output):

  • Incoming 3 Phase Supply enters the main breaker.
  • Main Busbar distributes the supply to outgoing feeders.
  • MCB/MCCB protects each circuit individually.
  • Protective Relays monitor overcurrent, earth faults, and voltage variations.
  • receive stable voltage through busbars.
  • Load Connections receive stable voltage through busbars.
  • Optional PFI Panel may connect for power factor improvement.
  • System ensures balanced voltage, proper protection, and safe operation of connected loads.

Testing & Final Adjustments:

Once wired up, test the insulation resistance of all the circuits. Phase sequence: pre-energizing and checking continuity. Test the panel and ensure that all the MCB/ MCCB and protective relays are working. Test busbar voltage, and provide balance between phases. Test overload and earth fault conditions to verify the operation of relays and breakers. Check the neutral and earth connections. Label all the outgoing feeders. Test the current of each circuit and ensure that there is an equal distribution of loads. Check capacitor switching and power factor improvement in the event of PFI panels being installed. Lastly, document all test results, test to ensure that everything works properly, nd lock all the terminations to avoid loose connections.

Frequently Asked Questions - 3 phase panel board wiring diagram Board Wiring:

What is a 3 phase panel board?

It is a distribution board that receives 3 phase supply and distributes to multiple loads.

What protection devices are used?

MCB, MCCB, overcurrent relay, earth fault relay, and overload relay.

Why use busbars in panel board?

To evenly distribute current to all outgoing circuits and maintain balance.

How are loads connected?

Each load is connected to a separate feeder protected by MCB or MCCB.

What is the role of PFI panel?

To improve power factor using capacitor banks controlled by APFC relay.

What voltage is used for LT panel board?

Typically 400V line-to-line, 230V line-to-neutral.

How to check phase sequence?

Use a phase sequence tester before connecting loads.

Why is earthing important?

To prevent electric shock and equipment damage during faults.

What color codes are used?

R-Y-B for phases, black for neutral, green/yellow for earth.

How to test panel board after wiring?

Check insulation resistance, continuity, phase sequence, breaker and relay operation.

Md Jony Islam

Md Jony Islam

CalculatorToolsProject

Founder of Earthbondhon.com

a free online tools website designed to make everyday and engineering-related calculations easier for students, professionals, and hobbyists. The site offers a wide range of basic calculators across key categories, including Electrical Calculators, Electronic Calculators, and Time & Date Calculators.